- General Heat Treating:
- Maximum working temperature all furnace(s) - 1900 F
- All furnaces - digital instrumentation, thermocouple control, scalable charts & separate sensor for overtemp controls.
- Normalize or Anneal - For treatments > 1400 F , not requiring quenching, a single part must not exceed:
- Vertical Furnace: Length - 126" max, OD - 36" max, Weight - 1800 lbs
- Horizontal Furn: Length - 120" max, OD or Height - 40" max,
Width - 70", Weight - 3500 lbs
- Retemper, Age, Stress Relieve, Subcritical Anneal - For treatments > 1250 F but less than < 1400 F, a single part must not exceed:
- Length - 126" max, OD - 36" max, Weight - 1900 lbs
- Retemper, Age, Stress Relieve, Subcritical Anneal - For treatments < 1250 F, a single part must not exceed:
- Vertical Furnace1: Length - 126" max, OD - 36" max, Weight - 2000 lbs
- Vertical Furnace2: Length - 110" max, OD - 48" max, Weight - 2200 lbs
- Oil Quenching - A single part must not exceed: Length - 120" max, OD - 32" max, Weight - 1500 lbs. The configuration must be such that fixturing results in a balanced and secure charge for safety purposes.
- Water Quench - A single part must not exceed: Length - 120" max, OD - 32" max, Weight - 1800 lbs.
- Polymer Quench - A single part must not exceed: Length - 83" max, OD - 28" max, Weight - 2000 lbs.
- We want to service our customers requirements and will purchase or install equipment based on customer demand. Please call to discuss specific requirements.
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| TESTING |
- Chemistry Samples: minimum size - 0.50" x 0.50" x 0.50"
- Single Quadrant Rockwell Hardness: 1.00" width x 0.500" minimum thickness.
- Full 4 Quadrant Rockwell Hardness: 1.00" thick ring
- Longitudinal 0.505 Tensile: 1.00" x 1.00" x 4.75" minimum length.
- Longitudinal 0.350 Tensile: 0.75" x 0.75" x 4.00" minimum length.
- Longitudinal 0.250 Tensile: 0.50" x 0.50" x 3.00" minimum length.
- Longitudinal Strip Tensile: 12.00" long test piece.
- Charpy Testing: 3.00" length x 3.00" width x 0.50" minimum thickness.
- Charpy Testing: Maximum temp = ambient , Minimum temp = -75 F (-60 C).
- Metallographic Samples (ferrite, microstructure, photomicrographs):
minimum size - 0.50" x 0.50" x 0.50"
- Shear Testing: Double shear, 0.125" OD, 0.1875" OD.
- Other standard metallurgical laboratory tests and procedures are available such as temper profiling, macroetching and other services. Please call if you have a specific requirement.
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| MISCELLANEOUS |
- Sawcutting:
- Production (> 6 ft) materials - 12.00" OD Maximum
- Laboratory (< 2 ft) materials - 18.00" OD Maximum
- Dead Weight Lifting:
- Maximum single piece forklift weight - 8,000 lb (4 tons)
- Maximum overhead lift weight - 10,000 lbs (5 tons)
- Maximum pallet or container lift - 6,000 lbs (3 tons)
- Straightening:
- Maximum OD = 10.0" ; Maximum section size depends on
material's mechanical properties.
- On Location Services:
- Brinell testing to 12.5" OD Maximum
- Portable Rockwell 'C' testing to 6.0" OD Maximum
- Telebrineller or Newage Pin Brinell hardness testing.
- Weld capping of tubing, tally, serialization or visual material inspection.
- Leasing of Brinells and small straightener (call for details).
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